[10:20] Victor Callmyr Racking systems | ABECE
top of page
closeup racking systems

Automated Racking Systems

ABECE has since decades supplied the most safe and efficient, fully Automated Racking systems. These are in many cases designed for multiple profiles and deliver highest OEE at speeds over 140tpm! Our standard Racking systems are engineered and made with extreme precision, of highest material qualities and with an outstanding productivity. When looking for the best – look no further.

Fully automated Twin Racking system with Twin Cross Conveyor technology for production speeds up to and exceeding 140tpm. The only racking system in the world where you have flexibility between racking wet tiles and deracking cured tiles.

Large - Fully automated

racking system

Designed for Zero Harm operations, highest productivity, best buffer capability, faster changeover time, no tiles outside the curing chamber after shifts and faster shift startup procedure. All in all, the best OEE you can get. Our unique solutions assuring lowest energy usage, smoothest tile handling and minimized manpower as the automation and technologies are perfected over decades. Due to its trouble-free operations, we ALWAYS supply this system with full safety guarding and service platform for best and safest maintenance access.

  • Production speeds +140tpm with highest productivity

  • Servo controlled Twin Racking system for smoothest tile handling

  • Seted chains to allow for higher pushing position avoiding tiles below when pushing

  • Waste tray automatically engaging when pushing tiles from front racker to racks eliminates debris falling on to below tiles

  • Pneumatic tile stop in rackers secures efficient racking even in the highest production speeds

  • Full control and future secured with our optimized Siemens TIA PLC system and large HMI touch screen for easy operator supervision

  • Automatic profile changeover through the HMI

  • Flip slat technology to secure safe tile transition from racker to curing racks, eliminates pusher jams and increase lifetime of the chain

  • Engineered pusher cams to avoid marking on tiles and concrete contamination on moulds

  • Powerful Rack pusher for wet side curing infeed (Cold Lane) when choosing the only 0-emission curing system - ABECE Green Curing System

  • Rack turner controls the moulds are returned in correct production direction together with our unique non-touch turntable technology compared to using a mould inverter which destroys aluminium moulds, increase maintenance cost, reduce productivity and make the working environment very noisy.

  • Tile positioning device is adjusting any tile that might have shifted out during the rack handling securing safe entrance to the deracker

  • Servo controlled Deracking system for smoothest tile handling

  • Servo driven mold ejector conveyor in the unloader for fast transport of moulds out of the unloader securing a stable production and excellent queue control into depalleter without relying on friction

  • Safety monitoring all restricted areas meeting highest safety level and Zero Harm

Highlighted features: 

  • Outstanding health and safety

  • Fastest and safest profile changeover on the market

  • Low spare parts cost per tile

  • Low maintenance

  • Reduced cement usage due to smooth tile handling

  • Less scrap

  • Highest OEE

Customer values:

Predesigned to increase capacity by adding a rear racking unit. Developed for Zero Harm operations, high productivity, smooth tile handling, fast changeover time, no tiles outside the curing chamber after shifts and faster shift startup procedure. All in all, the best OEE you can get in this range. Supplied with full safety guarding and service platform for best and safest maintenance access.

Fully automated Twin Racking system with Twin Cross Conveyor technology for production speeds up to and exceeding 140tpm. The only racking system in the world where you have flexibility between racking wet tiles and deracking cured tiles.

Medium- The Expandable Racking System

  • Production speeds up to 100tpm with highest productivity

  • Servo controlled Single or Twin Racking system for smoothest tile handling

  • Seted chains allows for higher pushing position eliminating debris on below tiles

  • Pneumatic tile stop in racker(s) secures efficient racking

  • Full control and future secured with our optimized Siemens TIA PLC system and large HMI touch screen for easy operator supervision

  • Automatic profile changeover through the HMI

  • Tile buffer technology to secure safe tile transition from racker to curing racks, eliminates pusher jams and increase lifetime of the chain

  • Engineered pusher cams to avoid marking on tiles and concrete contamination on moulds

  • Powerful Rack pusher for wet side curing infeed (Cold Lane) when choosing the only 0-emission curing system - ABECE Green Curing System

  • Rack turner controls the moulds are returned in correct production direction together with our unique non-touch turntable technology compared to using a mould inverter which destroys aluminium moulds, increase maintenance cost, reduce productivity and make the working environment very noisy

  • Tile positioning device is adjusting any tile that might have shifted out during the rack handling securing safe entrance to the deracker

  • Servo controlled Deracking system for smoothest tile handling

  • Safety monitoring all restricted areas meeting highest safety level and Zero Harm

Highlighted features: 

  • Outstanding health and safety

  • Fastest and safest profile changeover

  • Low spare parts cost per tile

  • Low maintenance

  • Reduced cement usage due to smooth tile handling

  • Less scrap

  • Highest OEE

Customer values:

THE MACHINERY / RACKING SYSTEM

bottom of page