Concrete feeder – is a holding bin just before the extruder that will keep the concrete quality much longer compared having the concrete spread out on a concrete belt. This enables the mixing system to supply concrete earlier and gives a better consistency in the tile quality, increasing line efficiency and uptime.

 

SE140 Extruder – Unique carry through machine technology, causing no wear on pallet underside which gives a longer durability of the pallets. This advantage is obvious when increasing population after a time of production, where new pallets can be added without the need for machining off material on the new pallets.

 

M32 Extruder – Unique Pushing through machine technology, made for easiest and safest operation and changeover with Roll in – Roll our head design. Extremely strong and durable, outstanding compaction capacity to make stronger tile with less cement. Configurations for all tile dimensions and profiles are available.

 

Tile design and optimization – all our standard and customized tile designs are developed for optimizing the tile properties with unique features. The secret of reducing weight and thickness but improving strength is a key for all successful manufacturers and is something we do when designing the tile. All to reduce cost of manufacturing and increase value and profit for the producer.

 

Single Servo Knife system – for best tile cut appearance with least effort and maintenance. Easy to operate and provides highest possible line availability with fine tuning made while in operation. The 100% circular motion design gives an outstanding cutting control, providing low noise, low wear and low energy consumption. Safely installed at any extruder of any make for any speeds!

 

Twin Servo Knife system – the absolute solution for best tile cut appearance and control of hanging length. All waste concrete is returned back into the system through the metal detector and can be saving 2% of total concrete usage! Safely installed at any extruder of any make for any speeds!

 

Racking system with Twin Cross Conveyor – delivers extremely high efficiency numbers. Loads of unique features in the rackers like seted chains, dust collector, pneumatic tile stop, flip slats etc etc. The TCC secures full flexibility between racking and deracking, adding to the line efficiency and leaving no tiles in the system overnight. Together with the balanced conveyor system, the number of pallets removed when changing profile can be kept to an absolute minimum. All together a very solid and proved solution for highest plant efficiencies.

 

Green Box Curing system with Kraft Curing – reducing your curing heating CO2 impact up to 100%, while the need for added energy can be eliminated. This gives massive cost savings in energy, cement and less scrap, beneficial for both wallet and climate. Full control and flexibility when having several profiles and colors, keeping the curing consistent throughout the chamber, ramping up the temperature in the cold lane, getting warm tiles out for dry side top coating which reduce drying time for the paint. To that the maintenance is kept to a minimum and there are only three motion-controlled units inside the system.

 

Multi profile depalleter – easy changeover between different profiles with levers on each side. The TC-inlets with pre-depalleting discs are loosening the tiles from the pallets and separated in the unit. Has a very long history of high efficiency and low maintenance. Safely installed but still accessible for easy maintenance and monitoring.

 

Conveyor system – all our conveyors are frequency inverter controlled and the whole balance in the tile line is controlled through the queue control sensors, giving a consistent flow of pallets back to the extruder and tile downstream to the packer. All of this is built up during decades of using the Siemens PLC platform which is now S7 TIA version.

 

SUMAL Mould Oil Applicator – The Original brush applicator that is installed in more than 100 lines since first introduced. This system can reduce oil consumption up 80% compared to conventional spraying systems and will reduce the carbon footprint in the same time as improving profits. The working environment is also highly improved as the system does not create any hazardous fumes like seen with a spraying system. Depending on production volume, this unit usually has a very fast ROI and is after that just a win-win investment!

 

SEW Motors/drives/inverters – throughout the whole line AC or Servo driven motors with highest possible quality securing the longevity and productivity of the installation.

 

RotoDryer system – well proven in many installations and delivers extremely high efficiency numbers. Loads of unique features like seted chains, dust collector, pneumatic tile stop, flip slats, pack accumulation system etc etc. All together a very solid and proved solution for highest plant efficiencies and with smoothest tile handling with servo-controlled motion.

 

Redundant multi profile robotic packer solutions – developed during last 10years for increasing packer efficiency and flexibility, but reducing maintenance, wear parts and scrap. We have since our start installed over 50 Fanuc robots all over the world help roof tile producer become more profitable and efficient. These are easy to adapt for new products, pack sizes or patterns.

 

Small pack strapping systems – robotic integrated for best availability, smoothest handling of tiles, highest flexibilities for pack sizes and profiles, lowest maintenance and wear parts usage. For speeds up to 140tpm

 

Large pack strapping systems – robotic integrated robotic integrated for best availability, smoothest handling of tiles, highest flexibilities for pack sizes and profiles, lowest maintenance and wear parts usage. For speeds up to 140tpm

 

Yard conveyor system and load secure – quality OEM partnerships with integration in the ABECE control and safety system gives maximized functionality and easy production supervision. Automatic labeling and marking of pallets for production control and yard management. Customized load secure systems, depending on market requirements.

 

Safety systems – as a world leading machine and process solution provider it is our duty and responsibility to ALWAYS supply safe machines and installations. ABECE will NEVER differentiate between countries, regions, cultures, continents when supplying and installing machines and systems. We will ALWAYS follow the CE machine directive and proudly leave when every machine is safely installed. Our workers and operators shall always have a safe and healthy working environment.

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Automation control and HMI system – the automation platform provided today is refined over last 30years, going from Siemens S5 to S7 and now the TIA portal. We have developed the present control system to give the operators, production managers, plant managers and yard managers, the optimal tool for production control and process management. Every motor, pneumatic valve or moving part is monitored through the PLC and visualized in the HMI operator screens and on production screens. Preventive maintenance planning and instant production support is made easy through images leading the line operators focus to the root cause, instead of spending time searching the actual problem. Having this tool will increase OEE and reduce cost for maintenance and unnecessary downtime. Control is everything when running production processes with thousands of variables, automatically helping line productivity and plant profitability.

 

Keeping this platform as our standard system help us helping you when a new control system generation is introduced. Compatibility and basic programming language are kept which helps when moving to newer generations has reduced impact of investments and complexity. Your are securing your future by choosing this path together with us.